Thursday, December 12, 2013

Can Green, Clean and Cost Control Ever Get Along

The Case for a Flexible Hard-Floor Scrubbing Program


You've heard the old saying, "How do you want it - fast, cheap or good? You can choose two." The message, of course, is that you can't have everything. But cleaning professionals today are being asked to deliver "everything" - environmental sustainability, high levels of cleanliness AND cost efficiency. So how can they do it all?

According to Ciprus Ltd. LLC's latest Commercial Flooring Maintenance study reported in October of 2009, nearly 69% of all commercial floors are hard surfaces. These floors are routinely cleaned and maintained with automatic floor scrubbers that, in the past, were not equipped to handle variable soil loads and different hard surface types. Similarly, buildings with carpet and hard floor surfaces have had to purchase both carpet extractors and hard floor scrubbers to effectively clean their floors.

Maintaining the flexibility to achieve the exact cleanliness level required for different areas, surface types and soil levels with the minimum effort, time and resources is a key to meeting the competing requirements for green, clean and cost-efficient floor cleaning. Here's a closer look at three factors that contribute to a flexible floor-scrubbing program.


1. Rotate solutions (water and detergents) for different soils, areas and surface types


Because there is no single "best" approach for every hard-floor scrubbing need, being able to match the solution to the soil level and surface type is an important factor in an effective cleaning program. Certainly, cleaning with just water reduces environmental impacts (no chemical to dispose of) and possible health impacts (no detergent exposure for workers or building occupants). Using only water as a cleaning solution works well for removing surface dirt, can help remove detergent residue that accumulates on floors and can also reduce costs because there are no detergents to buy.

However, water alone often can't adequately clean high-traffic areas or cut through certain soil types such as greasy, oily messes. A flexible scrubbing program allows cleaning staff to easily select the proper detergent type and strength - or clean with water only - as required by different floor conditions and areas of the building. Proper application of water, detergent and down pressure eliminates the risk of exposing building occupants to excessive detergent use. It also reduces the costs and environmental impacts of overusing water and detergents while ensuring that floors are properly cleaned.

2. Spend more time cleaning, less time getting ready to clean


With labor contributing up to 90% of the total cost to clean, the more time workers are actually cleaning, the more cost-efficient your cleaning program is. Proper planning and the right equipment can reduce set-up/clean-up processes, making it possible for staff to make adjustments while they're cleaning.

In a flexible scrubbing program, workers have the equipment and practices to handle high-traffic areas such as entryways or tough soils like grease without stopping to modify their cleaning approach. Ideally, a floor scrubber dispenses water and detergent separately so that workers don't have to pre-mix solution or empty tanks to change detergents or solution strength. A program that allows cleaners to minimize time sent prepping machines and make fewer cleaning passes through a facility is not only flexible, it's time- and cost-efficient.

3. Use fewer machines for more tasks


Automatic floor scrubbers can represent a significant capital investment for facilities or building services contractors, and the purchase cost is only one part of the overall cost of machine ownership. Maintenance and operating costs also influence the total cost of ownership. Every cleaning machine requires specific training for operators, space for storage, plus parts and ongoing maintenance. A floor scrubber with flexible cleaning models can mean buying fewer machines and reducing training and maintenance costs. The most flexible machines are capable of cleaning in multiple ways and allow staff to use the same piece of equipment for any floor-scrubbing job, which leads to reduced costs and higher cleaning productivity.

And what about floors with carpet?


Sure, hard floors compromise most of the floor space in facilities, but carpets are often more difficult to maintain and require additional equipment and detergents. Multi-function machines such as combination scrubber-extractors can eliminate the need to buy a separate machine for extracting carpets and reduce the number of times staff have to return to the supply closet to change machines.

There's a commonality in these factors that contribute to a flexible scrubbing program. They all empower cleaning staff to match the way they clean to what they need to clean. Putting this control into the hands on in-house cleaners and BSCs allows them to combine environmentally preferable practices with effective cleaning and maximum cost efficiency. The result is a cleaning program that works in perfect harmony.

To learn more about how an Advance SweeperScrubber or a Sweeper/Scrubber combo can work for your facility, contact a sales representative at Shoppa's Mid America today.

Download the full Advance White Paper

Monday, November 25, 2013

Toyota Continuous its Dedication to Philanthropy

Toyota remains committed to philanthropic efforts for various organizations that benefit the environment, veterans groups, safety issues and local community-related groups. Through partnerships with nonprofit organizations and groups dedicated to helping, Toyota has created employment opportunities, provided financial contributions for disaster relief, and supported safety-related and environmentally friendly efforts.

"It is a priority for Toyota and our associates to support the advancement of society - whether it is to better the environment or lend a helping hand to those that need it," said Jeff Rufener, president of TMHU.

Toyota Plants More than 50,000 Trees through Arbor Day Foundation

Through a long-term partnership with the Arbor Day Foundation, Toyota has helped plant more than 50,000 trees across the United States. For every designated Toyota lift truck sold, Toyota has made a donation to the Arbor Day Foundation to have a tree planted in a forest damaged by fire or other natural causes in the US and in Canada. In addition, for every new 8-Series lift truck sold in 2013, Toyota will make a donation to the Arbor Day Foundation to have a tree planted. Toyota estimates the donation will equate to 30,000 trees.

Providing a Lift to Veterans

Toyota's "Giving Veterans a Lift" program was created to help the country's veterans by offering discounted operator safety training for those interested in becoming certified forklift operators. The program also assists Toyota's dealers in recruiting qualified service technicians, while at the same time providing veterans with employment. In addition to providing employment opportunities. Toyota has provided financial donations to various veterans groups such as Hire Heroes USA, Wounded Warrior Project, and many more.


Local Communities Benefit from Toyota's Commitment to Safety


In addition to manufacturing the 8-Series lift trucks that offer leading-edge safety technology such as Toyota's exclusive System of Active Stability (SAS), Toyota also invested in safety for the local communities or Irvine, CA (former national headquarters) and Columbus, IN (new headquarters and home of the manufacturing plant). TMHU sponsored events for free inspections of child safety seats and booster seats with the help of certified child passenger and safety technicians and volunteers from SafetyBeltSafe USA. Toyota associates supported the events by participating in the events as volunteers. The Columbus, IN safety event took place at the headquarters of juvenile products manufacturer, Dorel Juvenile Group, Inc.

Toyota Supports Local Educational Program

In an effort to contribute and enrich the Plainfield, IN Vincennes University Logistics Education and Training Center, Toyota donated equipment and resources to further the goals of the University's material handling and warehouse training programs. By providing lift truck engines, lift trucks and hands-on instruction in TMHU's "Train-the-Trainer" Operator Safety Program, Toyota is offering students a valuable hands-on opportunity to gain the required skills necessary to maintain and safely operate a forklift.

"Denim for Dollars" Provide Support for National Charities

Created to build community support and associate morale, Toyota's "Denim for Dollars" program identifies a national nonprofit organization each month and Toyota associates are invited to contribute a minimum of $5 in exchange for getting to wear jeans to work on the last Friday of the month. Benefiting charities include American Red Cross, Habitat for Humanity, Susan G. Komen for the Cure, Make-a-Wish Foundation of America, and many more.

Friday, November 22, 2013

Toyota Material Handling Unveils Grand Opening of North American National Headquarters

Toyota Material Handling, USA Inc., (TMHU), maker of the number one lift truck in North America, recently unveiled the company's new North American headquarters in Columbus, IN. The ceremony, which took place on November 4, included a ribbon cutting and line-off of the company's new 8-Series large capacity forklift, marked the final stage of a strategic initiative to align TMHU's sales and marketing team with its manufacturing plant - Toyota Industrial Equipment Mfg., Inc. (TIEM).

The new North American headquarters represents a $4.6 million investment, adding 21,400 square feet to
the Toyota campus, which includes the manufacturing facility and national headquarters. The combined TMHU and TIEM campus now totals more than 1 million square feet of manufacturing and support space and houses more than 1,000 Toyota associates.

"Toyota made a commitment more than one year ago to align our teams under one roof to combine synergies and allow us to be even more responsive to customer and dealer needs," said Jeff Rufener, TMHU president. "We celebrate this partnership and set our sights on continued leadership in the market and support of our associates, dealers and customers."

World-Class Campus Supports Continued Growth Locally and Abroad

Toyota has become the industry leader through unparalleled quality of lift truck design and leading-edge manufacturing capabilities. In 1990, TIEM became the first Toyota lift truck manufacturing plant outside of Japan.

During the last two decades, TIEM associates have built more than 450,000 lift trucks and Toyota has steadily grown in the North American market to become the number one lift truck supplier since 2002.

"Toyota celebrates several milestones today that will continue to strengthen our position as a world-class leader while serving the best interest of our customers. By uniting TMHU and TIEM onto one central campus, we are fostering increased collaboration that will further improve efficiencies and product development. Additionally, with the introduction of Toyota's large capacity 8-Series lift truck, Toyota continues to deliver innovation in product performance, fuel-efficiency and safety to our industry," said TIEM's president Toshiya Tamagishi. "Looking ahead, TIEM's model of excellence will be emulated in a new lift truck manufacturing plant in Sao Paulo, Brazil."

As the "lead plant" for Toyota's Sao Paulo manufacturing facility, TIEM associates from Indiana are responsible for training the Brazil plant leaders on production engineering, manufacturing, quality assurance and production control. Upon completion of the new facility, TIEM will be the first Toyota industrial manufacturing plant outside of Japan to supply parts to a Toyota Industries Corporation plant in another country and is expected to supply the Brazil plant with 31% of its forklift parts manufactured in Indiana.

TIEM Investment in Community Represents More than $117 Million

When TIEM established its state-of-the-art, $60 million lift truck plant operations in 1990, the facility covered approximately seven acres under one roof. Since that time, TIEM has undergone 12 expansions. The zero land-fill campus now totals more than 1 million square feet of facilities sitting on 126 acres. Representing an investment of $117 million, the campus includes the new North American headquarters, National Customer Center, training center, manufacturing operations, and distribution centers for equipment and service parts to meet the needs of Toyota's customers.

The facility has the capability to manufacture a wide range of industrial equipment used in a variety of indoor and outdoor environments including: 3-wheel and 4-wheel electric lift trucks, internal combustion cushion tire and pneumatic tire lift trucks, and DC/AC inverter assemblies for the Toyota Tacoma.

Monday, November 18, 2013

Battery Washing & Planned Maintenance Service On-Site & Done Right

Shoppa's Mid America Helps Maximize Your Fleet's Productivity


Shoppa's Mid America's on-site battery washing and planned maintenance services can save you more than money. Batteries covered with acid and corrosion can lead to excess cost and downtime. These programs offer reliability and efficiency for your fleet that's sure to boost your bottom line.

Keep It Clean

Shoppa's Mid America's on-site battery washing and resealing specialists will clean and neutralize your batteries at your location. Using our portable power, low-pressure, high-volume sprayer allows your battery to be washed, neutralized, scrubbed, and washed again, increasing the life of your batteries and reducing repair costs. Shoppa's self-contained system holds both fresh water and wash water, using multiple filters to capture lead and other particles allowing us to transport the contaminated wash water away so your facility is kept clean and dry.

Be Proactive with Shoppa's On-Site Planned Maintenance Programs

Shoppa's experience and expertise provide you with numerous advantages versus the competition. Our planned maintenance program comes with a complete inspection and evaluation. Complete battery wash and resealing, cell testing, lead bar inspection, cable inspection, and connection inspection are all included. We pride ourselves on offering the best possible aftermarket service available. Additional program benefits include: aiding in the protection of equipment life, providing safety, operational and visual inspections, increasing uptime and productivity, reducing "emergency" downtime, and increasing trade-in value.

Contact a Shoppa's Mid America representative today to schedule your on-site battery washing and PM service today for only $99* or visit our website to learn more.

*Pricing does not include sales tax. Prices subject to change without notice.

Monday, November 11, 2013

Dependable Tires that Won't Tire on Your Forklift Productivity

Shoppa's Offers a Large Inventory of Lift Truck Tires & Industrial Equipment Tires

When it comes to tires, Shoppa's understands the importance of quality and dependability. That's why Shoppa's offers a comprehensive line of industrial grade pneumatic and cushion tires backed by the service capabilities of factory-trained technicians.
Easily worn tires cost your company valuable time and money during the life cycle of your equipment. So naturally, choosing the right tires for your application is almost as important as choosing the right equipment. With tires available in a variety of sizes and specifications including cushion, pneumatic, non-marking and press-on, Shoppa's can provide you with the perfect fit.

Should you need tires for more than one application, Shoppa's also has you covered. Choose from tires to fit warehouse and yard forklifts, rough terrain trucks, personnel and utility vehicles, and floor cleaning equipment.

Benefits of Purchasing Tires from Shoppa's:

  • Access to replacement tires
  • Tire mounting and flat proofing
  • Available press service
  • Competitive prices
  • In-stock availability on popular sizes
  • Highly trained staff

Shoppa's Mid America will work hard to assess operating conditions and equipment in order to determine your specific tire needs. Contact us today for all your tire solutions or request a free tire quote today.

Order new forklift tires today and receive 10% OFF* of the regular price!

*Limited time offer. Promotional price valid through 12/15/13. Call for details.

Monday, November 4, 2013

Review Operator Safety Training OSHA Compliance Requirements

Shoppa's Offers Safety Training Programs for all Your Industrial Equipment Needs


OSHA regulations are tough and there are strict requirements for lift truck operator training and documentation. Shoppa's Mid America offers safety training classes to meet the needs of customers to be in compliance of the law.

It is important to Shoppa's to remind you of the basic safety training courses or refresher courses in order to keep up to code and maintain efficiency in your warehouse as well as worker safety. Some 100 people die annually in forklift accidents, and 30,000 more are injured. To help make your operations safer, make sure your company is educated by signing up for a safety training course.

OSHA regulations state that companies using powered industrial trucks are required to provide their operators with classroom instruction and hands-on training by a trained, knowledgeable and experienced instructor.

Shoppa's offers several training options to fit your company's needs including on-site training, Train-the-Trainer programs, video training, and operator permits and courses in an e-learning facility. The courses are a convenient and affordable way to ensure your warehouse is complying with OSHA regulations.

If you need to get new employees trained, Shoppa's Mid America offers one class per month at our facility for training. In other cases, we will go to your location for specific application training.

Contact a Shoppa's Mid America certified trainer today for more information on upcoming courses or to schedule a course today.

Monday, October 28, 2013

Forklift Safety for a Better Tomorrow

No job can - or should - be completed without proper safety protocols in place. This is particularly true when dealing with heavy machinery, such as forklifts, in the workplace. Learn the key features of a safe forklift, the statistics on the features that most buyers prefer, and the best practices for workplace safety while operating a forklift.

Toyota has developed the world's first System of Active StabilityTM (SAS), derived from automotive technology. Toyota's SAS and Active Mast Control (AMC) technologies were designed specifically to reduce the likelihood of tipovers. Following the introduction of SAS, transportation injuries involving forklifts in the United States decreased while the SAS field population increased between 1999 and 2010. While mandatory operator training enacted by OSHA certainly plays a large part in these reductions, the safety impact provided by SAS cannot be underestimated - Toyota's SAS system helps reduce the likelihood of overturn accidents.

From warehouses to manufacturing plants, forklifts are a vital tool of productivity, moving everything from parts to potatoes. With thousands of forklift injuries occurring every year, forklift safety awareness is essential. See statistics on the safety features most buyers prefer and how Toyota's System of Active Stability helps reduce the risk of tipovers with the infographic below:


Monday, October 21, 2013

Winterize Equipment Now Before You're Left Out in the Cold

Get Your Forklift Ready for the Big Chill


The harsh winter climate don't just affect you, they also affect your material handling equipment. You wouldn't dream of heading outside without a heavy coat if the wind chill brought the temperature below freezing. Don't expect your forklifts to function properly without some attention to its winter needs too. As temperatures start to drop, your forklift needs special maintenance for the upcoming winter season. The increasing cold weather and ice affect the operations and life of your equipment.

Forklift Emissions Testing

At Shoppa's Mid America, we want to ensure that your fleet is working properly and up to code going in to the colder months. Let us help you meet EPA and OSHA emissions standards with our on-site emissions testing. Routine emissions testing will help prevent carbon monoxide poisoning and ultimately will help prevent downtime. Protect your employees and your equipment and contact Shoppa's Mid America today to schedule an emissions test.

Planned Maintenance

Don't let the changing season slow you down. Instead, take proper care of your equipment and operators. Follow these simple tips so your productivity does not get frozen. Schedule a planned maintenance check to determine any remaining problems due to hot summer months prior. Have your equipment's cooling system check and winterized. The freezing temperatures could greatly impact the system. Be sure the oil is being checked regularly and the zerk fittings properly greased. And during a planned maintenance check, one of our technicians to determine the strength of the battery before temperatures drop drastically.

Winter Accessories

Special accessories and services for your lift trucks and warehouse that help keep the winter cold out can increase operator comfort, increase energy efficiency and reduce downtime. Shoppa's wants to help customers maximize their material handling productivity.

So don't wait until the first freeze. Contact Shoppa's Mid America today to schedule your $199* winterization preventative maintenance service call or get more information on winterization accessories.

*Sales tax not included. Prices subject to change without notice.

Thursday, October 10, 2013

Reach for New Heights with Aerial Lifts & Portable Platforms


Thirty years of experience in providing efficient and safe aerial equipment, has made Genie aerial equipment some of the best available, cost-effective solutions for aerial lifts and portable platforms available. Genie products are designed and engineered with durability, reliability, ergonomics, and uncompromising safety in mind.

Shoppa's Mid America is an authorized Genie dealer, offering a wide range of Genie aerial equipment that you can count on to get the job done efficiently and safely Genie is ideal if you're looking to increase your productivity with a competitive aerial lift brand. Shoppa's Mid America has the Genie lifts that compete on price, speed and capability with working heights up to 59' and load capacities up to 2,500 lbs.

Scissor Lifts
The ever-expanding line of Genie electric and rough terrain scissor lifts that Shoppa's offers ensure unmatched performance and versatility. These machines are perfect for big outdoor jobs or maneuvering in light workspaces and boost work site productivity. Features include folding guardrails, dual flashing beacons, non-marking tires and more.

Telescopic Lifts
Shoppa's also offers Genie Telescopic Booms for indoor, outdoor or rough terrain applications. These products are offered in electric, bi-energy or engine-powered set-ups and provide the ultimate versatility with up, out and over positioning capabilities for hard-to-access work areas. All booms can be customized with a variety of options and packages to fit individual business' needs.

Mounted Booms
For reaching jobs high and low, the Genie Trailer-Mounted Z-Booms are your go-to product. With easy-to-tow mobility and simple pictograph controls, it's no surprise that the Genie Mounted Booms take productivity to new heights, and Shoppa's can help your business reach them.

Telehandlers
With reach heights up to 56' and load capacities up to 3,000 lbs., Genie's compact rough terrain telehandlers offer superior performance. Shoppa's carries a wide range of models ranging from max lifts of 19' to 56' 10". Whatever your application needs may be, Shoppa's can provide.

Contact Shoppa's Mid America today for more information on the durable and reliable Genie products both new and used that we currently have in-stock.

Wednesday, October 2, 2013

Be Prepared - New OSHA Training Standard to Start Soon

December 1st Set as Training Deadline for Revised Hazard Communication Standard



OSHA's Hazard of Communication Standard (HCS) has recently been revised to include new requirements to evaluate hazards of chemicals and prepare labels and safety data sheets information. Facilities have until December 1, 2013 to complete all employee training.

The updates to the HCS include all operations and facilities that have at least one hazardous chemical on site. This includes battery-powered forklift trucks battery acid, propane-powered industrial units and food facilities that use chemicals for cleaning.

The main reason for the rule change is to increase safety and awareness of hazardous chemicals in the workplace. "We are updating Haz Com to meet the needs of our changing world," Assistant Secretary David Michaels said. "Revising OSHA's Hazard Communication Standard will improve the quality and consistency of hazard information, making it safer for workers to do their jobs and easier for employers to stay competitive."

The revisions are the result of OSHA's alignment of the HCS with the United Nations' Globally Harmonized System of Classifying and Labeling of Chemicals. Changes were made in order to better standardize the world of hazardous chemicals.

"Now, under the new standard, instead of having a variety of different safety data sheets and labels, the hazard warnings will now be the same regardless of who produces it or where it is produced...the message is the same regardless of who sees it," said Michaels.

Shoppa's Mid America encourages all customers to get trained as quickly as possible. For more information, contact us today. You can also find more information regarding the HCS rule change at www.osha.gov.

Thursday, September 26, 2013

Introducing the New Advance SW4000 Rider Sweeper



Maximizing performance and dust control while minimizing total cost of ownership.


The SW4000 Rider Sweeper provides high productivity and reliable cleaning performance to attack tough sweeping applications. Designed with a safe and efficient hydraulic high dump, the SW4000 delivers exceptional productivity. Operator intuitive front wheel steering and front wheel drive offer superior maneuverability in tight corners or narrow aisles. From warehouse and distribution centers to outdoor parking lots and lumber yards, the SW4000 ensures a professionally swept finish for diverse indoor and outdoor applications.

Efficient Sweeping

For smooth, easy operation, the SW4000 features One-Touch sweeping capabilities-enabling all functions, including the main broom, side brooms, vacuum fan and the optional DustGuard misting system, to activate only while the sweeper is moving. This integration provides machine run-time of up to 4.5 hours on a single battery charge while minimizing wear on the brooms. The unobstructed view, high dump hopper easily deposits into a standard dumpster for safe handling and quick dumping. For enhanced sweeping capabilities, the optional DustGuard misting system provides up to 75% greater dust controlled sweeping path compared to the nearest comparable competitor's machines.

To ensure the filter remains dust-free for optimal performance, the SW4000 features a timed Liberator multi-frequency filter shaker that cleans the filter more effectively to restore airflow for maximum dust control.

User Friendly

The SW4000 is designed to simplify sweeping with retractable, spring-loaded side brooms and rugged steel guards to virtually eliminate risk of machine damage. It also features a left or right side access driver's compartment, adjustable seat and column-mounted controls for ergonomic and intuitive operation. Tools-free broom and filter removal and battery compartment makes routine maintenance fast and easy.

For more information about the new SW4000, download a free brochure or contact a Shoppa's Mid America sales representative to schedule your free demo today!

Monday, September 23, 2013

10 Ways Your Facility Can Become More Environmentally Friendly

Toyota is committed to continuously improving its environmental stewardship, and is asking its partners to do the same. Instituting recycling programs, minimizing pollution and promoting the advantages of electric-powered lift trucks are just a few considerations that make a difference. Here are 10 ways that will help your facility become more environmentally friendly:


  1. Minimize waste by recycling and looking at your process to reduce the amount of raw materials used.
  2. For remaining waste, consider a waste-to-energy facility. Is there a way to reuse the waste that was created?
  3. Consider changing your thermostat. Allowing the temperature range to be a little warmer in the summer months and cooler in the winter months can have a very positive impact on the environment and reduce your company's overall carbon footprint.
  4. Increase your number of alternative fuel lift trucks, whether electric, propane or Compressed Natural Gas (CNG). For example, propane is non-toxic and clean-burning, so it's versatile enough for indoor or outdoor applications. It's also safe and economical and requires little maintenance.
  5. Start a recycling program at your facility. Set goals for reduction in waste that goes to landfills.
  6. Install an energy-efficient lighting system.
  7. Encourage your vendors and partners to adopt "green" initiatives.
  8. Encourage carpooling among employees and offer incentives for doing so.
  9. See if fast charging makes sense for your facility, and reduce the number of batteries used.
  10. Recycle used oil.
Following these simple tips can not only help your facility become more environmentally friendly, but also help lower your overall operating costs. Shoppa's Mid America can start you on the right track with alternative fuel lift trucks and battery washing and maintenance programs. Contact us today to get started on your own environmental stewardship program today.

Wednesday, September 18, 2013

Toyota Named Green Supply Chain Partner for Fifth Consecutive Year

Toyota Material Handling was named to Inbound Logistics' list of 2013 Green Supply Chain Partners. The company was chosen in part for its environmentally friendly solutions, green manufacturing process and continued dedication to supply chain sustainability. This is the fifth year TMHU has been named to the list - every year since the award's inception.

"The Green Supply chain list honors companies that have made sustainability a priority, and continue to push Inbound Logistics. "Toyota, for a fifth consecutive year, was recognized for creating an organizational culture where sustainability permeates all aspects of its manufacturing processes, extending to its suppliers as well."
the needle in terms of innovation and execution," explained Felecia Stratton, editor for

"Toyota operates under a global earth charter that promotes environmental responsibility throughout our entire company," Jeff Rufener, president of TMHU said. "At every stage of the production cycle - from raw materials and parts procurement to manufacturing and recycling - Toyota minimizes the environmental impact of every product."

The Green 75 feature is designed to provide decision support for Inbound Logistics' readers who seek to do business with sustainable providers. To be eligible for the ranking, companies must provide logistics services with an emphasis on eco-friendly solutions.

Celebrating more than 45 years in business in North America, TMHU is the supplier of Toyota lift trucks, the number one selling brand since 2002. In addition to the full line of high-quality lift trucks, the company's extended industrial equipment solutions include Automated Guided Vehicles and tow tractors. Quality is the hallmark of the Toyota Production System practiced at all Toyota manufacturing facilities, including Toyota Industrial Equipment Mfg., Inc. (TIEM), a zero-landfill facility in Columbus, Inc. TIEM, named a 2011 North American Best Plant by IndustryWeek magazine, is a member of the National Safety Council, complies with the ISO 14001 standard from the International Organization for Standardization and has produced more than 400,000 Toyota lift trucks since its opening in 1990.

For more information about the Toyota line of lift trucks, visit our website.

Thursday, September 12, 2013

DC vs. AC in the Forklift World

There is a high demand today for vehicles that do not relay solely on fossil fuels. People are far more aware of the growing emission problems, and many regulations are being placed on companies to seek out more environmental friendly practices.

Emissions are not the only issue with transportation, as the cost of fuel has tripled in the last five years. One traditional alternative to fossil fuels is electricity. For many years electric forklifts were limited to transporting smaller loads and being reserved for indoor use only. There have been advancements in the last ten years that has allowed electric (AC and DC) lifts to take the place of many internal combustion powered units. A specific advancement has reviled the fact that we have been using a very inefficient process to power electric industrial equipment.

The very first system to be used to power devices was the DC (direct current) distribution system. Direct current was first developed by Thomas Edison. It was designed to supply a constant amount of voltage to a device. The system was primarily used for the purpose of lighting a light bulb, which was the major purpose of electricity at the time. DC operates very similar to a normal battery, where current is always moving in the same direction, from positive to negative. With this system there was no way of regulating how much power was used, and because of this different copper lines had to be used for devices that required more or less voltage. As you can imagine this was costly to a consumer and a universal source of power was needed.

With an AC (alternating current) distribution system, large amounts of energy can be transported over greater distances. Rather than having a constant level of electricity, AC pulses current from one direction to another. The electricity is passed through a transformer, the same as what's next to your house, which allows energy transfer to be universal. This way any amount of voltage can be transformed in to what is needed for a specific device.

Until the last decade, it was difficult to have variable motor speeds with AC motors. The electronics needed for an AC motor were too bulky and expensive for a forklift. Hauling around a transformer was not practical. Because of many technological advances these AC controllers have become for more compact, less expensive, and energy efficient. When it comes to industrial equipment, factors that are vital to electric vehicles are the maneuverability, comfort, emissions, and operating time in between shifts.

Toyota's AC system forklifts are able to run longer shifts in between charges and cut down on the size of the lift. This may be a small detail, but it has a large impact on the functionality of the lift. Another advantage of having AC powered trucks is that there is virtually no maintenance needed for the motor. DC systems have wire brushes that rotate around magnets to power the motor, which need to be monitored by maintenance and replaced semiannually. With an AC powered system there are virtually no moving parts. No moving parts leads to less heat and less erosion on the internal functions in the forklift.

An AC powered unit can not only save you money on fuel utilization, but on maintenance as well. This is because the AC motor is totally enclosed, which prevents dust and debris from entering the motor. Finally, in most cases, as AC motor produces a fraction of the heat of a DC motor. Companies who have switched from DC powered forklifts to AC power have seen up to a 20% increase in productivity in the right application. DC still remains a strong contender for many applications, but continuing evolution of AC motors has made it a winner for many in the material handling world.

As with all forklift purchases, a correct application survey from a qualified professional can help you find the best lift for your needs. Contact a Shoppa's Mid America sales representative today to get started.

Monday, August 26, 2013

Pallet Rack 101

The Benefits of Pallet Racking

When opening a new warehouse, many owners feel limited by the space they have. In a fast-paced work environment, the accessibility to product is limited greatly by the space provided. In order to open up the work space, warehouse racking is used to stack pallets of products vertically and horizontally. The many advantages pallet rack systems provide are utilization of space, safety, durability, accessibility and convenience. When considering pallet rack, it is important to know what options are available for you and what specific style of racking is best for your business. Some of the most common types of pallet rack include:

Storage Rack

The most common and versatile of rack, storage rack allows your pallets to be accessible from the front and back and can be configured in many varieties. Wire decks are typically used with this system, which help prevent the pallet from falling through the rack. Set up is quick and simple.

Flow Rack

This type of rack is used mostly with perishable or time-sensitive products. The rack lanes are slanted allowing pallets to slide forward on rollers as the front pallet is removed, making it a first-in/first-out storage system.

Drive-In Rack

Primarily used for high density storage, this system allows a forklift operator the ability to drive into the rack to lift out heavier pallets. This style of rack maximizes the warehouse space available. Similar to storage rack, drive-in rack can be configured to use a first-in/first-out or last-in/last-out storage system.

Cantilever

This type of rack is primarily used for long bundled items. This system allows there to be multiple arrangements to hold many different sized items at once. The rack system can be one-sided where it is normally positioned against a wall or double-sided as long as there is enough clearance. Cantilever is commonly used to hold lumber, plumbing supplies, pipe and steel rods.

The many options and legal restrictions that must be considered when purchasing racking can be overwhelming. Shoppa's Mid America has a team of professionals who design these systems every day and can work with you to meet your storage needs and keep the work space safe. Shoppa's offers free CAD design layouts to suit your space perfectly. Contact us today to get started with your customized layout.

Thursday, August 15, 2013

Cut Your Fuel Cost with the Advance CS7000

First Hybrid Drive Combination Sweeper/Scrubber Slashes Fuel Costs


Operating solely on hydrogen, the innovative fuel cell-powered Advance CS7000 provides enhanced efficiency, productivity, reliability, simplified maintenance and 100% indoor emission-free operation, making it an ideal solution for sustainable-driven applications. Featuring dedicated sweeping and scrubbing functions, the Advance CS7000 fuel cell unit provides one-pass cleaning power for enhanced cleaning capabilities.


This innovative machine responds to the growing industrial demand for cost-effective, alternative fuel solutions and provides users with unlimited flexibility to meet their cleaning challenges. The Advance CS7000 models are ideal for industrial facilities, including warehouses, shipping and manufacturing or anywhere that presents difficult-to-manage flooring surfaces due to the size and scope of the required cleaning area.


The full line of Advance CS7000 combination sweeper/scrubbers, the all-battery powered, hybrid and now the new fuel cell-powered, are the most efficient, productive, cost-effective and sustainable industrial floor cleaners on the market for industrial use. Also, the design of the Advance CS7000 series has resulted in up to a 50% reduction in fuel costs relative to comparable models in the marketplace.

For more information about the new Advance CS7000 Hybrid Drive Sweeper/Scrubber, contact a Shoppa's Mid America sales representative today.

A Revolution in Floor Scrubbing Technology


The REV System - There's never been another scrubber like it.

The remarkable REV automatic floor scrubbers from Advance are nothing like you've ever seen before. In a single pass, our exclusive Random Orbital Scrubbing technology scrubs deeper and more uniformly, leaving your floors with a perfectly scrubbed surface with no swirl marks.

A revolution at work. The end of floor stripping as you know it.

You'll see the amazing results immediately. The REV is the first and only floor scrubber that scrubs with distinct orbital and rotational motions: high speed 1/4 inch micro scrubbing and rotational low speed macro scrubbing. This powerful, patent-pending combination delivers a uniform, non-swirled floor surface while using far less water and chemicals. In addition to being a superior daily scrubber, REV is so effective at deep scrubbing, you can remove floor finish in a single pass - with no chemicals at all - leaving floors ready for restoration.

REV: Better results. Increased productivity. Sustainable cleaning.

Now available in four models, the REV with Random Orbital Scrubbing technology provides these important benefits for facility floor maintenance.
  • BETTER scrubbing with more uniform results
  • MORE EFFICIENT restoring floors can now be a one-person job
  • GREENER using less chemicals, water, energy and labor
  • QUIETER allowing for scrubbing at any time of the day
  • CLEANER scrubbing action that won't spread solution to adjacent surfaces or carpet
  • MORE FLEXIBLE using water only or complete control of detergent, preventing overutilization

Download a complete brochure on the new REV System


The REV System is available on four Advance models:


FM800 REV

The most efficient scrubber for small areas and detail work.
With powerful orbital scrubbing at 1,725 1/4 inch orbits per minute, the FM800 REV tackles cleaning challenges that larger scrubbers can't reach. High durability and high-speed orbital agitation ensure aggressive scrubbing for chemical-free floor finish removal.


ADFINITY X20R REV

The most versatile, maneuverable floor scrubber.
The Adfinity X20R REV surpasses the performance of other scrubbers in its class, featuring dual-action scrubbing capabilities. Attacking dirt and floor finish from multiple angles, the Adfinity REV delivers uniform daily scrubbing performance and deep scrubbing for chemical-free finish removal in a single pass.


SC750 REV

The powerful, high-capacity workhouse for daily cleaning.
The SC750 REV combines the innovative REV technology with enhanced cleaning performance. With a 40% wider scrub path and 20% faster scrubbing capabilities than 20 inch floor scrubbers, the SC750 REV increases productivity, allowing operators to cover more floor area in less time with equal or better cleaning results.


ADVENGER REV

The highest performance, highest capacity REV scrubber.
Offering increased productivity up to 39,424 sq. ft. per hour, EcoFlex cleaning control and large capacity for up to 140 minutes of continuous scrubbing, the Advenger rider scrubber with REV technology delivers high performance scrubbing, the most flexible cleaning and the convenience and comfort of a rider.



For more information on the Advance line of industrial floor cleaning equipment, contact a Shoppa's Mid America sales representative today.

Wednesday, August 14, 2013

Toyota and the Future of the Lift Truck Market

After the recent launch of the new 8-Series Large Capacity lift truck line, Jeff Rufener, president of Toyota Material Handling USA, sat down with Material Handling & Logistics to talk about the future of the lift truck market.


In the interview, Jeff speaks on the current challenges facing the industrial truck market as well as the opportunities ahead including advances in technology and the ever-changing energy situation in this country.


For more information about the new Toyota 8-Series Large Capacity lift truck line, contact Shoppa's Mid America today.

Tuesday, August 6, 2013

What Type of Forklift Tire is Right For Me?

When evaluating your need for a new or used forklift, a frequently asked questions is "what type of forklift tire is best suited for my application?" Some forklifts use only a specific tire. However, if restrictions are not an issue, it is important to know which type of forklift tire is best for your specific need. There are four basic types of forklift tires: 1) cushion, 2) pneumatic, 3) eliminator, and 4) non-marking.

Cushion Tires

Cushion tires are made by bonding rubber to a metal base band. Smaller than pneumatic, forklifts with cushion tires have a tighter turning radius typically needed for most indoor applications, especially those with narrow aisle racking. Cushion tired forklifts are designed for indoor use but can be take outside for light work where surfaces are smooth. Cushion tires are also available in polyurethane. This increases the capacity by approximately 64% while decreasing the rolling resistance to help enhance battery life and reduce fuel consumption. Traction is poor due to the smaller footprint and hardness, and offers very little suspension for the forklift.

Pneumatic Tires

Pneumatic Tires offer more flotation for a better ride and traction on most surfaces and are ideal for heavy duty outdoor applications. Most pneumatic tires have deep treads, reinforced sidewalls and strong, wear-resistant rubber. They can also be foam filled to reduce down time due to punctures. If debris is a concern, solid pneumatic tires are another option. Shaped like an air-filled tire but composed of rubber compounds, they are made to perform in the harshest environments such as recycling, scrap metal and demolition.

Eliminator Tires

The new Eliminator Tire looks and performs like a cushion tire, but is designed to replace its pneumatic shaped solid counterpart for use in abuse applications where conventional solids fall short. The Eliminator Tire offers better shock absorption, twice the carrying capacity, larger footprint to enhance traction, and comes in an aggressive traction and smooth tread design.

Non-Marking Tires

Pneumatic and cushion forklift tires are also available in a non-marking compound. This feature is critical when house cleaning is a major issues, and the floors must be kept clean. Carbon Black is replaced with Hydrated Silicas which help to prevent the tire residue from adhering to the floor surface. Non-marking tires typically have a life of approximately 25% less than its marking counterpart.

Choosing the right forklift tire will impact your productivity, safety and budget. If you have questions about forklift tire replacement, please contact a Shoppa's Mid America parts representative today!

Thank you to our friends at ProLift for this content.

Tuesday, July 30, 2013

Toyota Commits to Arbor Day Foundation to Plant a Tree For Every 8-Series Lift Truck Sold in 2013

Toyota Material Handling, USA, Inc. (TMHU), the supplier of the number one selling lift truck in North America, recently announced that for every new 8-Series lift truck sold in 2013, Toyota will make a donation to the Arbor Day Foundation to have a tree planted in a forest damaged by fire or other natural causes in the US and Canada. Toyota estimates the donation to equate to 30,000 trees. To date, TMHU has planted more than 50,000 trees through the Arbor Day Foundation.

"We're please to have Toyota Material Handling's commitment to preserving and improving our environment," said John Rosenow, founder and chief executive of the Arbor Day Foundation. "The National Arbor Day Foundation is proud to have a partner in Toyota to help restore critical ecosystems people and wildlife depend on to survive."

Toyota is the world's largest supplier of lift trucks, which are used in applications ranging from retail to food and beverage warehousing. TMHU recently unveiled its new 8-Series large capacity 8,000 - 17,500 lb. cushion and pneumatic lift trucks, which include newly designed diesel and gas engines that enhance performance and fuel economy. Designed to reduce engine emissions and fuel consumption, once again. Toyota leads the way in environmental performance.

"There is long standing commitment to the environment at Toyota, not just through our product innovations in electric and low emission IC forklifts, but also through our zero landfill manufacturing practices implemented at Toyota Industrial Equipment Mfs., Inc.," said Jeff Rufener, president of TMHU. "We make it a priority to support, appreciate and respect the environment."

About the National Arbor Day Foundation

The National Arbor Day Foundation is a nonprofit, environmental education organization of nearly one million members, with a mission to inspire people to plant, nurture, and celebrate trees. More information on the Foundation and its programs can be found at www.arborday.org.

For more information about the new Toyota 8-Series line of lift trucks, please visit our website or contact Shoppa's Mid America today!

Do I Need an Electric, Diesel, CNG or Gas Forklift?

Diesel, LPG, CNG or Electric can be a tough question for many warehouse managers. Forklifts have been around for almost 100 years. Over that time, they have undergone many improvements and with this constant progression, lifts can be used on almost any landscape to perform many tasks. Today, the fundamental rule of a forklift has not changed: move something from point A to point B. There are many characteristics that divide different types of lifts, but perhaps the most apparent would be fuel type. There are two types of motors used in forklifts: 1) internal combustion (gas, propane, diesel, compressed natural gas) and 2) electric. When selecting a forklift, knowing exactly what it will be used for and where it will be used will dictate what fuel type is needed.

Electric Lifts

Electric forklift are fueled by large, heavy batteries that provide a large amount of the counter weight on the lift. These lifts are more common than internal combustion and are used almost entirely indoors. Electric lifts are far more preferable for inside use because they produce no emissions and are very quiet. However, these lifts are far more expensive than an internal combustion lift in most cases. The price of the battery is what tips the scale on cost, but many believe this is made up for because of their extremely low maintenance and fuel costs.

In the past few years there have not been much advancement with the lift itself. Instead, individuals have been focusing more on how we refuel them. Opportunity charging has allowed electric lifts to be recharged anytime it is not needed at that very moment. In the past, charging an electric lift at every opportunity throughout the day would cause damage by reducing the useful life of the battery.

Internal Combustion Lifts

Internal Combustion Forklifts are primarily used outdoors due to their emissions and engine noise. Using a LPG lift truck indoors is very common. They are faster than electric lifts and take very little time to refuel. Because of this, they are the most common fuel type for internal combustion lifts. Diesel and gasoline lifts are used primarily for large capacity. One huge advantage an internal combustion lift has over an electric lift is that it can be used 24 hours a day. Most of the time these lifts are not operated on flat, smooth surfaces and because of this they require pneumatic tires which can be used on almost any hard surface.

Selecting which fuel type you need is an important decision when purchasing a new forklift. Making sure you have the correctly-sized unit for the right job is the most important factor in any lift truck. This can be much more complicated than deciding whether a piece of equipment will be used indoors or out.

So how do I take the guesswork out of my decision?
Having a professional come to your site and inspecting your work space is the best way to be sure you are getting the correct equipment for your application and environment. Shoppa's Mid America can guide you in selecting the right piece of equipment to fit your needs, as well as give you advice in lowering operating costs and increasing production. To get started, contact us today!

Tuesday, July 23, 2013

Toyota Expands 8-Series Lift Truck Line with New Large Capacity Models, Two Powerful New Engines

Earlier this week, Toyota unveiled its 8-Series large capacity lift truck line of cushion and pneumatic tire models powered by two new Toyota-designed and built 4-cylinder, high-performance engines. Designed for customers in both indoor and outdoor applications like the paper, lumber and concrete industries, and large distribution centers needing to move heavy loads, the 8-Series line-up now includes 8,000 to 17,500 lb. pneumatic models with diesel, LPG, gasoline and dual fuel engines, along with cushion LPG-powered models with 8,000 to 15,500 lb. lifting capacities. In addition, Toyota is introducing a 12,000 lb. paper roll special model to meet the challenges faced by the paper industry in moving paper rolls.

"Forklift users in virtually any work environment can now experience the next generation of powerful industrial lift truck 'workhorses' fueled by the industry's cutting-edge engine technology," said Jeff Rufener, president of TMHU. "We designed our new 8-Series models to benefit our customers by delivering significant fuel savings without the sacrifice of performance."

Toyota-Built Engines Offer Next Generation of Power, Achieve Up to 30% More Fuel Efficiency Over Previous Models
Powering the 8-Series are two powerful Toyota engines - 1KD diesel and 1FS gasoline/LPG - designed for industrial operation and built by Toyota Industries Corporation (TICO), manufacturer of more than 15 million engines to date. These new 4-cylinder engines feature the latest electronic fuel injection systems with Controller Area Network (CAN-BUS) technology to deliver substantial improvements over the previous 6-cylinder engines they replaced. Thanks to new engineering advancements, Toyota's 8-Series engines provide the same or greater horsepower and torque as an inline 6-cylinder engine, while achieving greater fuel savings. On average, the 8-Series models reduce fuel consumption by 30 percent for the 1KD diesel engine and 20 percent* for the 1FS gasoline/LPG model.
Toyota's 8-Series lift trucks offer a range of
lifting capacities from 8,000 to 17,500 lbs.

To ensure optimal performance, the engines underwent two years of design, calibration and rigorous testing including 10,000 hour test cycles on the dynamometer. The result of this extensive product development process is a powerful 1FS gasoline/LPG engine displacing 3.7 liters that boasts a high efficiency design to offer up to 93 horsepower and 203 ft./lbs. of torque. And thanks to a newly designed 1KD 3.0 liter diesel engine with common rail fuel injection, the 8-Series large capacity pneumatic lift truck models offer quicker throttle response and precise control of the amount of fuel being injected and burned for greater fuel efficiency.

To meet today's emissions requirements, the 1KD fuel injection system works in conjunction with an intercooled, variable nozzle turbocharger and a Diesel Oxidation Catalyst (DOC), minimizing emissions and particulate matter to levels meeting the Tier-4 Final emissions standards. The result of these advancements equates to less downtime, lower costs, and increased productivity compared to other solutions in use today.

In addition, Toyota has developed three (3) additional fuel saving features:
  • A standard Load Sensing Power Steering system for precise maneuverability and reduced engine power loads by only operating the power steering system when there is demand from the driver;
  • An Economy or "Eco" Mode to help improve truck fuel efficiency over the course of the work day with minimum power reduction by optimizing the performance curve of the engine to work conditions; and
  • A programmable Auto Engine Off feature that automatically powers down the lift truck after a user programmable preset amount of time to save both fuel and unnecessary wear and tear on the engine.

Built to Deliver Quality, Durability and Reliability
Emphasis on improving and maximizing uptime was a key focus in the design of the 8-Series. The redesigned chassis features fully stamped steel plate side panel construction and a significant reduction in cosmetic sheet metal and plastic. Critical controllers and relays are protected in a sealed box and new water-resistant connectors help guard against damage when working in adverse weather conditions and corrosive applications. Rear combination lights are mounted high on the overhead guard for improved protection and long-life LED combination lights are available for added reliability. In addition, an improved cooling system featuring a 55% larger radiator and an external hydraulic cooler provide extra capacity to handle working in high temperature environments. A standard engine protection system automatically reduces the engine's output if the coolant temperature rises to potentially damaging levels to help protect the engine against heat damage.
Toyota's 8-Series large capacity lift trucks are designed to
support customers in both indoor and outdoor applications
such as paper, lumber and concrete industries.

Ergonomic Features for Operator Comfort
Operator comfort was a top priority in the design of the 8-Series large capacity lift truck line. Ergonomic improvements have been made to the floor space, entry step, a curvilinear overhead guard post shape and a smaller diameter steering wheel - all developed to enhance operator comfort. Features like the new 12-inch long dual operator assist grips provide an easy to grip hand hold for stability when entering the lift truck. Combined with a lowered and enlarged first step make this one of the easiest lift trucks in its class to enter and exit from. Optional mini-lever hydraulic controls provide easy to use electronic controls along with a three-way adjustable armrest to enhance operator comfort and productivity.

Industry-Proven Safety Benefits
The 8-Series large capacity lift trucks offer Toyota's exclusive System of Active StabilityTM (SAS), which helps reduce the likelihood of lateral and longitudinal tipovers. When the SAS system detects instability, its advance sensors simultaneously signal and engage the appropriate controller. The Active Control Rear Stabilizer System and the Active Mast Function Controller System work in conjunction to add truck stability and help reduce the likelihood of a lateral overturn and decrease the chance of spilling a load or tipping the lift truck forward or backward. Additionally, for added operator safety, a vehicle travel speed control system has been incorporated as standard equipment, which helps regulate the lift truck's maximum travel speed to meet a wide range of operator skill levels.

A variety of features work together to provide optimal visibility to provide better performance and productivity for the operator. Dash-mounted digital displays combined with the low profile cowl with sloped dashboard provide an unobstructed view of the forktips in any position. Strategic placement of the overhead guard bars provide ideal visibility when positioning forks and handling loads placed high on racking. A wide view rear overhead guard opening with high mount rear lights integrated into the overhead guard and low profile LPG tank placement help provide operators the view they require when driving in reverse. The new lift trucks will be manufactured at Toyota Industrial Equipment Mfg., Inc. (TIEM), in Columbus, IN with orders currently being accepted.

For more information about the new 8-Series large capacity Toyota forklifts, contact a Shoppa's Mid America sales representative today!

Thursday, June 20, 2013

How to Optimize Safety When it Comes to Forklifts

For 14 years, the Occupational Safety and Health Administration (OSHA) has required that every forklift in operation be inspected for optimum safety. Anyone who operates a forklift must have suitable training for that specific type of lift. This could seem a bit excessive due to the constant rotation of employees and machinery, but take a moment to consider the possible costs. There are over 90,000 forklift related injuries every year in the United States. How many of these accidents do you believe could have been avoided with proper training and inspected equipment? Not only that, but how much is wasted every year on damaged forklifts and lost product?

For a company to optimize safety, it must take into consideration these points:
  1. Those who operate machinery must have proper training.
  2. Forklifts must be inspected regularly to ensure optimum safety.
  3. Workspace must be clean and organized.
  4. Damaged equipment must be red flagged until deemed safe.
  5. Unsafe operators must be confronted.
  6. Management must keep track of equipment use.
Some forklift dealers offer training courses designed to keep your employees operating safely and in on-site training, train-the-trainer programs, video training, and operator permits.
accordance with OSHA requirements. Shoppa's Mid America offers its customers

Keeping track of the condition of forklifts can be difficult, especially for those who do not service their own equipment. Shoppa's Mid America offers our customers a full maintenance package with every lift. With this service, dispatched technicians come to the customer and inspect the lift quarterly. Having a regular checkup such as this allows you the peace of mind that you are operating under the OSHA safety requirements.

It is common for managers to overlook parts and maintenance costs by considering them to be an unavoidable expense. More times than not, certain trends can be found in maintenance, such as abusive operation. A good way to keep track of this is to assign employees to specific lift trucks. Even a step further would be to install impact monitors, which can detect a collision and deactivate the forklift until a manager deems it safe to operate.

The safety of a facility is based on consistent maintenance, reliable work force, and advanced technology. It rests on management to keep track of these factors and address them accordingly. Forklifts are valuable assets to any company; knowing for a fact they are being operated correctly is essential.

For more information on the safety training programs offered by Shoppa's Mid America, please visit our website.

Thursday, May 16, 2013

How to Keep Your Warehouse Workers Safe and Productive

Employers and managers who are responsible for both large and small warehouses alike, know that there are many unique challenges to keeping their workers safe. Although each employee is responsible for his or her own behavior, it is up to management to set the guidelines to be followed. Here are some important tips for formulating your warehouse policies.

Set appropriate and realistic deadlines.
You will force your workers into taking unnecessary chances with their own bodies and with your expensive equipment if they are forced to meet quotas that are physically impossible. Hurried employees may overload forklifts or rush unsafely through the facility. It is simply not worth the risk.

Insist on workers wearing appropriate safety gear.
Depending on your business, this might include hard hats, steel toe boots, safety glasses, ear plugs or other appropriate noise reduction gear, safety vests, etc. Those employees working on loading docks should be provided with safety vests that are more reflective than conventional vests so that they can easily be seen by trucks and other motor vehicles.

Create the coolest working environment possible.
Temperature-wise that is. Heat stress is a very real danger to warehouse workers during the summer. It is not enough to ask them to wear thin clothing or to bring extra shirts with them to work. Heat stress leads to undue fatigue, lack of concentration, and other more dire symptoms, and is also one of the leading causes of workplace accidents. Make sure the warehouse has proper airflow and invest in industrial fans to help keep workers as comfortable and safe as possible.

Set up a regular break schedule and insist that workers keep themselves hydrated.
During hot summer months, employees should consume 8 ounces of water every 20 minutes or so. Rotating positions may also help alleviate fatigue and reduce accidents.

Hold regular training sessions on how to lift properly.
Although this may seem unnecessary, especially if most of the workforce has been on the job for many years, reminders never hurt. Complacency over time can lead to serious back and other injuries such as shoulder strain or even crushed hands. Insist on a "buddy system" whereby workers are encouraged to help each other lift loads that are much too heavy for one person to handle.

Ensure every new employee receives proper training.
No new employee should be allowed anywhere forklifts and other heavy equipment before he or she has been properly trained. Implement a series of training steps. Only after their successful completion can an employee assume control of the equipment. Refresher courses for veterans, particularly if you acquire new equipment, should be mandatory as well.


Shoppa's Mid America is your resource for all of your warehouse needs including design, installation, tear-down, liquidation, cooling systems, as well as safety training and products. Visit our website for more information today.